Hourglass Autorack Car Interior

ABSTRACT

According to some embodiments, an autorack railcar comprises first and second ends, and first and second longitudinal sides disposed between the first and second ends. The longitudinal sides comprise a plurality of side posts. The railcar further comprises a rack for transporting vehicles enclosed by the ends and sides. A first width of the railcar between the longitudinal sides proximate a center of the railcar comprises a first width value. A second width of the railcar between the longitudinal sides between the center of the railcar and either the first or second ends comprises a second width value greater than the first width value. The side posts positioned within the second width of the railcar have a width that is less than a width of the side posts positioned within the first width of the railcar.

TECHNICAL FIELD OF THE INVENTION

This disclosure generally relates to railcars, and more particularly toan hourglass shaped autorack railcar.

BACKGROUND

An autorack railcar (also referred to as an auto carrier or cartransporter) is a railcar for transporting automobiles and light trucks.For example, an autorack railcar may transport vehicles from amanufacturing facility to a distributorship, or transport vehicles forpassengers of a passenger train service.

An autorack railcar generally includes two or three decks fortransporting vehicles. Some autorack railcars are convertible betweentwo and three decks. The cars are typically fully enclosed withcontinuous side panels, end doors, and roofs to protect the vehiclesfrom severe weather, theft/vandalism, or other in-transit damage.

To load an autorack railcar, a skilled driver drives the vehicle up aramp and onto one of the decks. The driver or another crew member thensecures the vehicle to the deck with tie down straps, chains, etc. Theprocess is reversed to unload the autorack railcar.

Conventional autorack railcars typically have limited interior width forpersonnel to maneuver between the side panels of the railcar andvehicles loaded in the railcar. This problem is more noticeable withwide vehicles, such as pickup trucks with sets of dual rear wheels, orvehicles without folding mirrors.

A conventional autorack railcar may be a constant width (e.g., 9′ 11″)for the length of the railcar. Railcar width is constrained by AmericanAssociation of Railroads (AAR) regulations in Standard S-2030 Plate D,S-2047 Plate J, and S-2048 Plate K. Plates J and K describe the overallequipment diagram for railcars up to 19′ 0″ and 20′ 3″ tall,respectively.

SUMMARY OF THE INVENTION

The constant width of a conventional autorack railcar provides limitedinterior width for personnel to maneuver between the side panels of therailcar and the vehicles loaded in the railcar. The embodimentsdescribed herein include a variable width, hourglass-shaped autorackrailcar.

According to some embodiments, an autorack railcar comprises a first endand a second end, and a first longitudinal side and a secondlongitudinal side disposed between the first end and the second end.Each of the first longitudinal side the second longitudinal sidecomprising a plurality of side posts. The autorack railcar furthercomprises a rack for transporting vehicles generally enclosed by thefirst end, the second end, the first longitudinal aide, and the secondlongitudinal side. A first width of the autorack railcar between thefirst longitudinal side and the second longitudinal side proximate acenter of the autorack railcar comprises a first width value. A secondwidth of the autorack railcar between the first longitudinal side andthe second longitudinal side between the center of the autorack railcarand either the first end or the second end comprises a second widthvalue, the second width value greater than the first width value. Theside posts of the plurality of side posts positioned within the secondwidth of the autorack railcar have a width that is less than a width ofthe side posts positioned within the first width of the autorackrailcar.

In particular embodiments, the first width value is approximately 9 feet11 inches. The second width value may be between 9 feet 11 inches andapproximately 10 feet 8 inches.

In particular embodiments, a distance between a centerline of theautorack railcar and a side post positioned within the second width ofthe autorack railcar is between 4 feet 6 inches and 5 feet 2 inches. Adistance between a centerline of the autorack railcar and a side postpositioned closest to the first end of the autorack railcar may bebetween 4 feet and 4 feet 8 inches. The side post positioned closest tothe first end of the autorack railcar may comprise a width that isgenerally constant along a vertical dimension of the autorack railcar.

In particular embodiments, the first end of the autorack railcarcomprises an end enclosure operable to rotate between a closed positionand an open position. An opening in the end enclosure in the openposition is between 8 feet 7 inches and 9 feet 3 inches.

In particular embodiments, a third width of the autorack railcar betweenthe first longitudinal side and the second longitudinal side proximateeither the first end or the second end comprises a third width value.The third width value is greater than or equal to the first width valueand less than or equal to the second width value. The third width valuemay be approximately 10 feet and 3 inches.

In particular embodiments, the first longitudinal side comprises acenter panel and an intermediate panel. The center panel is disposedbetween a center of the railcar and the intermediate panel and theintermediate panel is disposed between the center panel and the firstend or the second end. A width of the autorack railcar at theintermediate panel is greater than a width of the autorack railcar atthe center panel. The side posts of the plurality of side postspositioned along the intermediate panel have a width that is less than awidth of the side posts positioned along the center panel.

In particular embodiments, the width of the intermediate panel increasesin width as the intermediate panel extends from an edge adjacent to thecenter panel towards the first or second end. The side posts along theintermediate panel decrease in width as the intermediate panel extendsfrom an edge adjacent to the center panel towards the first or secondend.

According to some embodiments, a railcar comprises a first end and asecond end, and a first longitudinal side and a second longitudinal sidedisposed between the first end and the second end. Each of the firstlongitudinal side the second longitudinal side comprise a plurality ofside posts. A width between the first longitudinal side and the secondlongitudinal side is narrowest at the center of the railcar andincreases in width as the first longitudinal side and the secondlongitudinal side extend towards the first or second end of the railcar.A width of a side post of the plurality of side posts side is greatestfor a side post positioned near the center of the railcar and a width ofthe side posts decreases as the side posts extend towards the first orsecond end of the railcar.

In particular embodiments, a distance between a centerline of therailcar and a side post is between 4 feet 6 inches and 5 feet 2 inches.A distance between a centerline of the railcar and a side postpositioned closest to the first end of the railcar may be between 4 feetand 4 feet 8 inches. The side post positioned closest to the first endof the railcar may comprise a width that is generally constant along avertical dimension of the railcar.

In particular embodiments, the first end of the railcar comprises an endenclosure operable to rotate between a closed position and an openposition, and wherein an opening in the end enclosure in the openposition is between 8 feet 7 inches and 9 feet 3 inches.

In particular embodiments, the width between the first longitudinal sideand the second longitudinal side is between 9 feet 11 inches andapproximately 10 feet 8 inches.

As a result, particular embodiments of the present disclosure mayprovide numerous technical advantages. For example, the additionalautorack railcar width provides additional room within the railcar,which improves crew ergonomics by providing more room to conduct normaloperations and reduces the likelihood of vehicle damage caused by closeworking conditions. Larger enclosure openings at the ends of theautorack railcar facilitate loading and transport of wider vehicles.Some embodiments facilitate use of historical fixed-width autorack roofpanels and provide convertibility of a legacy fleet to the hourglassshape and a recertification processes with minimal to no modificationsmade to the roof profiles. The backwards compatibility providesinventory flexibility. Particular embodiments of the present disclosuremay provide some, none, all, or additional technical advantages.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete and thorough understanding of the particular embodimentsand advantages thereof may be acquired by referring to the followingdescription taken in conjunction with the accompanying drawings, inwhich like reference numbers indicate like features, and wherein:

FIG. 1 is a schematic diagram overhead view of an autorack railcar,according to some embodiments;

FIG. 2 is a schematic diagram side view of an autorack railcar,according to some embodiments;

FIG. 3 is a schematic diagram overhead view of another autorack railcar,according to some embodiments;

FIG. 4 is a schematic diagram side view of another autorack railcar,according to some embodiments;

FIG. 5 is a schematic diagram overhead view of an example autorackloaded with vehicles, according to a particular embodiment;

FIG. 6 is an overhead plan view of an hourglass-shaped autorack railcarroof assembly, according to a particular embodiment;

FIG. 7 is a perspective view of an autorack entrance;

FIG. 8 is a cross sectional end view to an autorack entrance;

FIG. 9 is an overhead cross sectional view of an autorack entrance;

FIG. 10 is a cross sectional view of two side posts; and

FIG. 11 is an overhead cross sectional view of an autorack entrance,according to a particular embodiment.

DETAILED DESCRIPTION

According to some embodiments, an autorack railcar comprises a flat deckrailcar with an overlying structure built upon it. The flat deck may bea flush deck, where the deck is a consistent height above the top ofrail its entire length or may be of a low level raised sill variety.This latter type may have various heights of the deck with the lowestlevel being in the center of the railcar, the ends of the railcar beingat standard heights to be compatible with other autorack railcars forloading vehicles, and transition areas between these two heights. Thelow level raised sill flatcar provides additional vertical clearance forvehicles loaded onto the autorack.

Another embodiment of an autorack consists of a unibody-style design.There is no underlying flatcar but rather the entire railcar structureis integrated together. There are certain advantages and disadvantagesfor this design, but all of these autorack types are used in today'sindustry.

For all of these types, the overlying structure is generally the same.There are vertical posts or structural sections located at specifiedlocations on each side along the length of the railcar. This providessupport for the roof and interior decks as well as the side screens thatenclose the interior portion. Part of this side structure consists ofshear elements that transfer horizontal, longitudinal and lateral forcesfrom railcar operations into the underlying railcar structure. The sidestructure also supports the end enclosures or doors used to enclose theinterior.

Within the sides, the interior of the autorack may use the deck of theflatcar or bottom structure to support vehicles for transport. Dependingupon the height of vehicles to be transported, one or two additionaldecks may be used between the bottom of the autorack and the roof totransport additional vehicles. Each deck provides means to restrain thevehicles from moving during transport.

As one experienced in the design and use of autoracks understands, theinterior width is important not only for providing enough space to allowvehicles to be driven into the autorack, it must provide space fordrivers to open vehicle doors to exit the vehicles as well as space topermit personnel to apply the vehicle tie downs for transport. Thelimiting factors for interior width may include the end enclosure ordoor openings, the width between the side posts or vertical supportstructures, and/or the side sills of an underlying flatcar. The widestvehicle that can be transported is limited by the lesser of these widthsso maximizing any of these widths allows the autorack to transport alarger percentage of vehicles available and may reduce damage tovehicles by providing more width for personnel for door openingclearance and tie down operations.

Conventional fixed-width autorack railcars provide limited interiorspace for personnel to maneuver between the side panels of the railcarand the vehicles loaded in the railcar. Particular embodiments obviatethe problems described above and include a variable width,hourglass-shaped autorack railcar.

AAR Plate K permits modification of maximum railcar width underparticular conditions, such as truck center distance, car height, etc.The maximum width at any longitudinal location along a railcar may bedetermined by a formula. Particular embodiments include a variable widthrailcar that complies with regulations while also providing additionalwidth and interior clearance (e.g., up to 4.5″ per side) for much of thelength of the railcar. The additional interior clearance improves crewergonomics by providing more room to conduct normal operations andreduces the likelihood of vehicle damage caused by close workingconditions.

As an example, AAR Plate J restricts railcar width to a 10′ 8″ maximumat any location for a railcar with truck centers spaced at 55′ 1″ apart.The maximum width at the center of a railcar with a common truck spacingof, for example, 66′ is approximately 9′ 11″. Moving longitudinallyoutward from the center of the railcar, the maximum width increases to10′ 8″. Using a 90′ railcar as an example, the permissible widthapproximately 18′ from the center of the car outward to approximately43′ is 10′ 8″. From 43′ outward to the end of the railcar (i.e., 45′),the permissible width is approximately 10′ 3.8″.

Particular embodiments take advantage of the variable width requirementsto expand the width of an autorack railcar at particular locationsbeneficial for the crew that loads or unloads the autorack railcar. Forexample, although the maximum width at the center of an autorack railcarwith a common truck spacing of 66′ is approximately 9′ 11″, the width ofthe autorack railcar may be wider in other locations. Particularembodiments include an hourglass-shaped autorack railcar where theautorack railcar is narrow at a center point and gets wider towards eachend of the car. Particular embodiments provide extra width at thelocations where an operator entering or exiting a vehicle during theloading/unloading process may benefit from extra maneuverability.

Plate K specifies requirements for taller railcars. Particularembodiments may include hourglass-shaped autorack railcars for anysuitable configuration or combination of truck center distances, railcarlengths, railcar heights, or other suitable parameters.

Particular embodiments and their advantages are best understood byreference to FIGS. 1-11 wherein like reference numbers indicate likefeatures.

FIG. 1 is a schematic diagram overhead view of an autorack railcar,according to some embodiments. Autorack railcar 10 includes ends 14 andlongitudinal sides 16. Longitudinal sides 16 and ends 14 enclose a rackfor transporting vehicles and generally protect the vehicles from theelements during transport.

Autorack railcar 10 includes variable widths along the longitudinallength (i.e., variable width between longitudinal sides 16) of therailcar. Dashed lines 18 represent the fixed width of a conventionalautorack railcar.

In particular embodiments, the width of autorack railcar 10 approximatesan hourglass shape with a minimum width 20 at the center of autorackrailcar 10 and a width that expands over the distance 30 to a maximumwidth 22. The maximum width 22 continues out to distance 32 and thenreduces to end width 24 at distance 34. As illustrated, particularembodiments provide additional width than a conventional autorackrailcar (represented by dashed lines 18) at particular locations alongthe length of railcar 10. The additional width may provide additionalroom for crew members to operate and may reduce the chances of vehicledamage.

As a particular example, autorack railcar 10 may comprise a 90′ railcarwith trucks spaced at 66′. In this example, minimum width 20 isapproximately 9′ 11″. The width of autorack railcar 10 may graduallyincrease over distance 30 (e.g., approximately 18′ from center) tomaximum width 22. In this example, maximum width 22 is approximately 10′8″. The width of autorack railcar 10 may be a constant 10′ 8″ betweendistance 30 (e.g., approximately 18′ from center) and distance 32 (e.g.,approximately 43′ from center). At the end of autorack railcar 10, itswidth may gradually reduce between distance 32 (e.g., approximately 43′from center) and 34 (e.g., approximately 45′ from center) to end width24. In this example, end width 24 is approximately 10′ 3.8″.

Accordingly, some portions of the example autorack railcar 10 (e.g., theportion having width 22) may be up to approximately 9″ wider than aconventional fixed width autorack railcar (i.e., 10′ 8″-9′ 11″=9″). Theadditional 9″ may provide extra clearance (e.g., up to 4.5″) on eachside of a vehicle loaded in autorack railcar 10, which providesadditional room for a crew to perform interior operations in autorackrailcar 10. Other embodiments may include any suitable dimensions.

FIG. 2 is a schematic diagram side view of an autorack railcar,according to some embodiments. FIG. 2 illustrates a side view, forexample, of autorack railcar 10 described with respect to FIG. 1.Autorack railcar 10 includes truck center distance 40. The side panelsof autorack railcar 10 include left center panel 42, right center panel44, left intermediate panel 46, right intermediate panel 48, left endpanel 50, and right end panel 52.

Left center panel 42 and right center panel 44 are positioned on eachside of the center line of autorack railcar 10. Railcar 10 has a minimumwidth at the center of left center panel 42 and right center panel 44.Moving outward longitudinally from the center of autorack railcar 10,autorack railcar 10 has a maximum width along the length of leftintermediate side panel 46 and right intermediate side panel 48. Thewidth of autorack railcar 10 reduces again along left end panel 50 andright end panel 52. Although the various panels 42, 44, 46, 48, 50 and52 are described as a single panel, in particular embodiments each panelmay comprise any number of panels or sub-panels.

As a particular example, autorack railcar 10 may comprise a 90′ railcarand truck center distance 40 may be approximately 66′. The width ofautorack railcar 10 at left center panel 42 may be approximately 9′ 11″at the center of the railcar. Left center panel 42 may be approximately18′ in length and the width of autorack railcar 10 may be approximately10′ 8″ at the leftmost side of center panel 42. Right center panel 44may be approximately 18′ in length and the width of autorack railcar 10may be approximately 10′ 8″ at the rightmost side of right center panel44.

The width of autorack railcar 10 for the length of left intermediateside panel 46 and right intermediate side panel 48 may be approximately10′ 8″. Left intermediate side panel 46 and right intermediate sidepanel 48 may be approximately 25′ in length.

Left end panel 50 and right end panel 52 may be approximately 2′ inlength. The width of autorack railcar 10 is approximately 10′ 8″ at therightmost side of left end panel 50 and approximately 10′ 3.8″ at theleftmost side of left end panel 50. The width of autorack railcar 10 isapproximately 10′ 8″ at the leftmost side of right end panel 52 andapproximately 10′ 3.8″ at the rightmost side of right end panel 52.

In particular embodiments, the width of autorack railcar 10 is generallyconstant over a vertical dimension of autorack railcar 10. For example,the width of autorack railcar 10 at any particular location alonglongitudinal sides 16 is the same width from the bottom of longitudinalside 16 (e.g., near the railcar floor) to the top of longitudinal side16 (e.g., near the railcar roof). As a particular example, the width ofautorack railcar 10 at left intermediate side panel 46 may be 10′ 8″.The width of autorack railcar 10 at left intermediate side panel 46 isgenerally a constant 10′ 8″ across the vertical dimension of leftintermediate side panel 46 (e.g., generally constant from floor toroof).

Other embodiments may include any suitable dimensions or any suitablenumber of side panels. For example, particular embodiments may notinclude left end panel 50 or right end panel 52. In such embodiments,left intermediate side panel 46 and/or right intermediate side panel 48may extend to the end of autorack railcar 10, and the width of autorackrailcar 10 may be constant (e.g., approximately 10′ 3.8″ in someembodiments) along the length of left intermediate side panel 46 and/orright intermediate side panel 48.

The example autorack railcar illustrated in FIGS. 1 and 2 includesgenerally straight side panels that may be connected at various anglesto transition between the various widths at the various locations alongthe length of the railcar. For example, left end panel 50, leftintermediate side panel 46, and left center panel 42 may all comprisepanels that are straight along their horizontal dimension. Left endpanel 50 is coupled to left intermediate side panel 46 at a first angle,and left intermediate side panel 46 is coupled to left center panel 42at a second angle to vary the width along the longitudinal direction ofautorack railcar 10. In particular embodiments, generally straight sidepanels may be relatively easy and inexpensive to manufacture compared toother configurations. Other embodiments may include other types of sidepanels, such as curved side panels, or a combination of straight andcurved side panels.

FIG. 3 is a schematic diagram overhead view of another autorack railcar,according to some embodiments. Autorack railcar 60 is similar toautorack railcar 10 illustrated in FIG. 1, except autorack railcar 60includes curved side panels.

For example, each longitudinal side 16 may include curved side panelsthat curve between the centerline and distance 30 on either side of thecenter line. In particular embodiments, the curved side panel maycomprise a single curved side panel or a combination of several curvedsub-panels. In particular embodiments, the curved side panels may becurved for the vertical length of the panel (e.g., the side panel may becurved from floor to roof).

As another example, each longitudinal side 16 may include curved sidepanels near each end 14 of autorack railcar 60, such as betweendistances 32 and 34. Although each curve is illustrated with aparticular radius, other embodiments may include any suitable radius tomaximize the interior space of an autorack railcar without exceedingwidth regulations at any particular point along the length of therailcar.

FIG. 4 is a schematic diagram side view of another autorack railcar,according to some embodiments. FIG. 4 illustrates a side view, forexample, of autorack railcar 60 described with respect to FIG. 3.Longitudinal side 16 of the autorack railcar includes curved side panels54, 56, and 58.

In particular embodiments, the racks for transporting vehicles within anautorack railcar may be positioned or configured with the respect to theautorack railcar width dimensions to optimize crew access to thevehicles for transport. For example, the rack may be configured suchthat the hood or trunk portion of the vehicle is located in the narrowerwidth portion of the autorack railcar, and vehicle openings, such as thedriver side window and door, are located in the wider portion of theautorack railcar.

FIG. 5 is a schematic diagram overhead view of an example autorackloaded with vehicles, according to a particular embodiment. The exampleautorack railcar, such as autorack railcar 10 described with respect toFIGS. 1 and 2 or autorack railcar 60 described with respect to FIGS. 3and 4, includes vehicles 52. Although 4 vehicles are illustrated,particular embodiments may include any suitable number of vehicles onone or more decks.

As illustrated, the varying width of longitudinal sides 16 providesextra room for maneuvering around vehicles 52. The extra room isparticularly advantageous when vehicles 52 comprise wide vehicles, suchas pickup trucks with sets of dual rear wheels, or when vehicles 52comprise vehicles without folding mirrors.

As described above, an hourglass-shaped autorack provides additionalinterior width to provide more side clearance to vehicles loaded intothe rack and facilitates loading of wider vehicles. Particularembodiments also include changes to a traditional roof assembly toconnect the roof with the hourglass-shaped rack structure.

A roof assembly consists of roof panels and roof rails that attach theroof panels to the rack structure. The hourglass-shaped rack structurechanges width along its length, but standard existing roof panels are ofa constant width.

Autoracks today use a standard corrugated roof panel. The corrugationsprovide the necessary structural properties to the roof to withstand theautorack forces applied to it, including snow and ice loads, rackdeflections and side loads, etc. The standard roof panel was designedfor a constant width autorack and is not compatible with anhourglass-shaped section below it that it needs to attach to.

Although the hourglass autorack design increases the width between theside walls of the rack, the roof area is also important because itextends downward below the roof line of the vehicles under transport.Clearance to the roof becomes particularly important because a driverneeds to open the door of the vehicle to exit and enter the vehicleinside the rack. As the vehicle door is opened, the top corner of thedoor may be the closest point to making contact with the interior of therack in the roof area. Contact could cause vehicle damage and should beavoided.

Some embodiments include a roof assembly with hourglass-shaped roofpanels expanded and reshaped to meet the extents of the AAR clearanceplate (i.e., the roof panels conform to the same hourglass-shape as theunderlying railcar). One benefit is a roof profile that extends to thelimits of the AAR plate clearance that provides more interior space inthe proximate area between sidewall posts numbers 1 and 5 and betweensidewall posts number 8 and 12 in the vertical area of the roof.

Because the hourglass-shaped rack may not change width near center ofthe railcar, existing standard roof panels may be used near the centerof the railcar. Where the hourglass-shaped rack achieves its maximumwidth, existing wider roof panels may be used there. One or more taperedroof panels may be used to transition between the panels near the centerof the rack and the wider panels toward the end of the rack. An exampleis illustrated in FIG. 6.

FIG. 6 is an overhead plan view of an hourglass-shaped autorack railcarroof assembly, according to a particular embodiment. Autorack railcarroof assembly100 includes center roof panel 102, first intermediate roofpanels 104, second intermediate roof panels 106 and end roof panels 108.

In the illustrated example, center roof panel 102 is a constant width.First intermediate roof panels 104 increase in width as the firstintermediate roof panel extends from an edge adjacent to center roofpanel 102 towards an opposite edge. Second intermediate panels 106 are aconstant width. End roof panels 108 decrease in width as the end roofpanel extends from an edge adjacent to second intermediate roof panel106 towards an opposite edge. The widths of center roof panel 102, firstintermediate roof panels 104, second intermediate roof panels 106, andend roof panels 108 correspond to the widths of the side walls of anunderlying autorack railcar (such as the autorack railcars illustratedin FIGS. 1 and 3).

In particular embodiments, the width of autorack railcar roof assembly100 approximates an hourglass shape with a minimum width 120 at thecenter of autorack railcar roof assembly 100 and a width that expandsover the distance 132 to a maximum width 122. The maximum width 122continues out to distance 134 and then reduces to end width 124 atdistance 136. The additional width may provide additional room for crewmembers to operate and may reduce the chances of vehicle damage.

As a particular example, autorack railcar roof assembly 100 may comprisea roof assembly for a 90′ railcar with trucks spaced at 66′. In thisexample, minimum width 120 is approximately 9′ 11″. The width ofautorack railcar roof assembly 100 may gradually increase over distance132 to maximum width 122. In this example, maximum width 122 isapproximately 10′ 8″. The width of autorack railcar roof assembly 100may be a constant 10′ 8″ between distance 132 and distance 134. At theend of autorack railcar roof assembly 100, its width may graduallyreduce between distance 134 and 136 (e.g., approximately 45′ fromcenter) to end width 124. In this example, end width 124 isapproximately 10′ 3.8″.

Accordingly, some portions of the example autorack railcar roof assembly100 (e.g., the portion having width 122) may be up to approximately 9″wider than a conventional fixed width autorack railcar (i.e., 10′ 8″-9′11″=9″). The additional 9″ may provide extra clearance (e.g., up to4.5″) on each side of a vehicle loaded in the autorack railcar, whichprovides additional room for a crew to perform interior operations inthe autorack railcar. Other embodiments may include any suitabledimensions.

In the examples described above, the exterior width of the railcar isextended in particular locations to increase interior width. In otherembodiments, interior dimensions may be increased with little or noincrease in exterior dimensions.

The interior width of an autorack refers to the distance between theinside faces of the side posts or other structure, such as the widthbetween the end enclosures (e.g., doors) in the open position. Theinterior width is usually limited by the size of the side posts or sizeand location of other structure, such as the structure's longitudinalshear plates, braces, deck attachments, etc.

Some embodiments increase the width of the interior by reducing thedimensions of the side posts in the lateral direction (i.e., the widthof the side post). This may enable the posts to be moved furtheroutboard without increasing the exterior width of the autorack, or itmay facilitate the exterior of the autorack to be made slightly widerbut stay within the width parameters of the governing standards forautoracks.

In some embodiment, the interior width may be increased by revising thewidth of the autorack structure that transmits the longitudinal shearforces from autorack operation into the underlying railcar structure.The underlying railcar may consist of a flat car railcar or may be astructure that is integrated with the overlying rack that incorporatesother railcar components, such as trucks, draft gear and couplers,brakes, etc.

In some embodiments, the doors and their supporting structure andmechanisms may be revised to permit a wider interior clearance forvehicles to pass through during loading and unloading.

FIG. 7 is a perspective view of an autorack entrance. Autorack railcar60 includes entrance enclosures 62 (also referred to as an endenclosure). Entrance enclosure 62 a is in an open position and entranceenclosure 62 b is in a partially open position.

The railcar entrance width depends on the railcar width, the entranceenclosure type (e.g., how wide the enclosure opens), and the supportstructure for the side walls and/or entrance enclosure. The supportstructure may include side posts, such as side post 64. In someembodiments, the side post nearest the entrance enclosure may vary inwidth along its vertical dimension. For example, in the illustratedautorack railcar side post 64 is wider at a bottom portion where sidepost 64 attaches to the autorack floor. An example is illustrated inFIG. 8.

FIG. 8 is a cross sectional end view to an autorack entrance. An exampleside post, such as side post 64, is illustrated in Detail A.

FIG. 9 is an overhead cross sectional view of an autorack entrance. Asillustrated, the width of the autorack entrance may be dictated by theplacement and size of side post 64. As illustrated, the distance Abetween the centerline of the autorack railcar and the number 1 sidepost (i.e., the side post closes to the end of the railcar illustratedas side post 64) is approximately 4 feet 0.75 inches at the bottom ofthe side post where the side post is the widest. Higher up on side post64, the distance A+B between the centerline of the autorack railcar andside post 64 is approximately 4 feet 4 inches. The distance A+D betweena centerline of the autorack railcar and the number 2 side post (i.e.,side post 66) is approximately 4 feet 6.5 inches.

End enclosure 62 is operable to rotate between a closed position and anopen position. In the open position, the distance A+C between thecenterline of the autorack railcar and end enclosure 62 is approximately4 feet 3.75 inches.

Particular embodiments may increase autorack railcar entrance width byminimizing the width of side post 64 and/or side post 66. An example isillustrated in FIGS. 10 and 11.

FIG. 10 is a cross sectional view of two side posts. On the left is aclose up view of the side post illustrated in FIG. 8, such as side post64. On the right is a close up view of a side post according toparticular embodiments, such as side post 74 described with respect toFIG. 11. As illustrated, the side post on the right comprises a widththat is generally constant along a vertical dimension of the autorackrailcar.

FIG. 11 is an overhead cross sectional view of an autorack entrance,according to a particular embodiment. The illustrated autorack railcarincludes entrance enclosure 72, first side post 74, and second side post76.

Instead of first side post 74 extending transversely into the autorackrailcar at bottom portion where the side post attaches to the autorackfloor (such as side post 64), first side post 74 may comprise a fixedwidth along its vertical dimension. First side post 74 may be narrowerthan side post 64. If first side post 74 includes bracing at bottomportion where the side post attaches to the autorack floor, the bracingmay extend in a longitudinal direction so that the bracing does notinterfere with the entrance width. Reducing the width of first side post74 and/or moving first side post 74 further outboard increases theentrance width. In some embodiments, the distance between the centerlineof the railcar and first side post 74 is increased between 3 and 7inches compared to a conventional autorack railcar.

In some embodiments, the reduced width of side post 74 may mean that thesecond side post then dictates the entrance width. In some embodiments,second side post 76 may have reduced width and/or move further outboardto increase the entrance width. In some embodiments, the distancebetween the centerline of the railcar and second side post 76 isincreased between 3 and 7 inches compared to a conventional autorackrailcar.

Existing autorack structures optimize side post widths to provide asmuch interior width as possible. Their size is dictated by the forcesthey are required to transmit from the roof and decks into theunderlying railcar structure. Some of these forces are lateral andresult in lateral deflections of the overall structure.

Lateral deflections are a function of the overall rack structuredimensions. For example, for a given side post geometry and resultantside stiffness of the post, the overall structure deflection isdetermined by the distance between the side posts on either side of therailcar. The closer the side posts are together, the more deflection andstress will occur.

With the hourglass shape of the autorack, the side posts on either sidemay be further apart which reduces the lateral deflection and resultingstress in the side posts. This facilitates narrower side posts thatincrease the interior width without increasing the overall structuraldeflection or increasing stresses beyond their limit.

Increasing the width of the autorack interior between side posts enablestransport of wider vehicles, providing they can pass through the endenclosure opening. Thus, particular embodiments include an improved doorsystem that increases the entrance width.

In particular embodiments, the door system takes advantage of thechanges to the number 1 and/or 2 side posts. The doors may open furtheror use a modified trajectory to increase the opened width. Thus, thedoor structure may provide more vehicle clearance when loading.

For example, in some embodiments the distance between the centerline ofthe railcar and end enclosure 72 is increased between 3 and 7 inchescompared to a conventional autorack railcar.

In general, particular embodiments increase distances B, C and Dillustrated in FIG. 9 between 3 and 7 inches compared to a conventionalautorack railcar.

Each of the above embodiments may be incorporated separately or used inany combination to increase the interior width of the autorack.

In particular embodiments, an autorack railcar may be constructed byadding a rack for transporting vehicles to a flatcar. Particularembodiments may include adding side panels, end panels or end doors, anda roof. Conventional flatcars generally have a constant width. Inparticular embodiments, a flatcar may be constructed with a varyingwidth, such as any of the varying widths described in the embodimentsabove, for further constructing a variable width autorack railcar.

Although the example embodiments illustrated are symmetrical around acenterline of the autorack railcar, other embodiments may not besymmetrical. Particular embodiments may include articulated autorackrailcars or sets of articulated autorack railcars.

Some embodiments of the disclosure may provide one or more technicaladvantages. As an example, some embodiments provide interior clearancethat improves crew ergonomics by providing more room to conduct normaloperations and reduces the likelihood of vehicle damage caused by closeworking conditions.

Modifications, additions, or omissions may be made to the systems andapparatuses disclosed herein without departing from the scope of theinvention. The components of the systems and apparatuses may beintegrated or separated. Moreover, the operations of the systems andapparatuses may be performed by more, fewer, or other components.

Modifications, additions, or omissions may be made to the methodsdisclosed herein without departing from the scope of the invention. Themethods may include more, fewer, or other steps. Additionally, steps maybe performed in any suitable order.

Although embodiments of the present disclosure and their advantages havebeen described in detail, it should be understood that various changes,substitutions and alternations can be made herein without departing fromthe spirit and scope of the invention as defined by the claims below.

1. An autorack railcar comprising: a first end and a second end; a firstlongitudinal side and a second longitudinal side disposed between thefirst end and the second end, each of the first longitudinal side thesecond longitudinal side comprising a plurality of side posts; a rackfor transporting vehicles generally enclosed by the first end, thesecond end, the first longitudinal aide, and the second longitudinalside; wherein: a first width of the autorack railcar between the firstlongitudinal side and the second longitudinal side proximate a center ofthe autorack railcar comprises a first width value; a second width ofthe autorack railcar between the first longitudinal side and the secondlongitudinal side between the center of the autorack railcar and eitherthe first end or the second end comprises a second width value, thesecond width value greater than the first width value; and the sideposts of the plurality of side posts positioned within the second widthof the autorack railcar have a width that is less than a width of theside posts positioned within the first width of the autorack railcar. 2.The autorack railcar of claim 1, wherein the first width value isapproximately 9 feet 11 inches.
 3. The autorack railcar of claim 1,wherein the second width value is between 9 feet 11 inches andapproximately 10 feet 8 inches.
 4. The autorack railcar of claim 1,wherein a distance between a centerline of the autorack railcar and aside post positioned within the second width of the autorack railcar isbetween 4 feet 6 inches and 5 feet 2 inches.
 5. The autorack railcar ofclaim 1, wherein a distance between a centerline of the autorack railcarand a side post positioned closest to the first end of the autorackrailcar is between 4 feet and 4 feet 8 inches.
 6. The autorack railcarof claim 1, wherein a side post positioned closest to the first end ofthe autorack railcar comprises a width that is generally constant alonga vertical dimension of the autorack railcar.
 7. The autorack railcar ofclaim 1, wherein the first end of the autorack railcar comprises an endenclosure operable to rotate between a closed position and an openposition, and wherein an opening in the end enclosure in the openposition is between 8 feet 7 inches and 9 feet 3 inches.
 8. The autorackrailcar of claim 1, wherein a third width of the autorack railcarbetween the first longitudinal side and the second longitudinal sideproximate either the first end or the second end comprises a third widthvalue, the third width value greater than or equal to the first widthvalue and less than or equal to the second width value.
 9. The autorackrailcar of claim 8, wherein the third width value is approximately 10feet and 3 inches.
 10. The autorack railcar of claim 1, the firstlongitudinal side comprises a center panel and an intermediate panel,the center panel disposed between a center of the railcar and theintermediate panel and the intermediate panel disposed between thecenter panel and the first end or the second end; and a width of theautorack railcar at the intermediate panel is greater than a width ofthe autorack railcar at the center panel.
 11. The autorack railcar ofclaim 10, wherein the side posts of the plurality of side postspositioned along the intermediate panel have a width that is less than awidth of the side posts positioned along the center panel.
 12. Theautorack railcar of claim 10, wherein the width of the intermediatepanel increases in width as the intermediate panel extends from an edgeadjacent to the center panel towards the first or second end.
 13. Theautorack railcar of claim 12, wherein the side posts along theintermediate panel decrease in width as the intermediate panel extendsfrom an edge adjacent to the center panel towards the first or secondend.
 14. An railcar comprising: a first end and a second end; a firstlongitudinal side and a second longitudinal side disposed between thefirst end and the second end, each of the first longitudinal side thesecond longitudinal side comprising a plurality of side posts; wherein awidth between the first longitudinal side and the second longitudinalside is narrowest at the center of the railcar and increases in width asthe first longitudinal side and the second longitudinal side extendtowards the first or second end of the railcar; and a width of a sidepost of the plurality of side posts side is greatest for a side postpositioned near the center of the railcar and a width of the side postsdecreases as the side posts extend towards the first or second end ofthe railcar.
 15. The railcar of claim 14, wherein a distance between acenterline of the railcar and a side post is between 4 feet 6 inches and5 feet 2 inches.
 16. The railcar of claim 14, wherein a distance betweena centerline of the railcar and a side post positioned closest to thefirst end of the railcar is between 4 feet and 4 feet 8 inches.
 17. Therailcar of claim 14, wherein a side post positioned closest to the firstend of the railcar comprises a width that is generally constant along avertical dimension of the railcar.
 18. The railcar of claim 14, whereinthe first end of the railcar comprises an end enclosure operable torotate between a closed position and an open position, and wherein anopening in the end enclosure in the open position is between 8 feet 7inches and 9 feet 3 inches.
 19. The railcar of claim 14, wherein thewidth between the first longitudinal side and the second longitudinalside is between 9 feet 11 inches and approximately 10 feet 8 inches.